Machining vs. Cutting Metal Tubing for Precision Applications
Metal Cutting’s methods for cutting metal tubing, such as thin wall steel tubing for medical devices, are unique compared with machining and laser metal cutting.
Metal Cutting’s methods for cutting metal tubing, such as thin wall steel tubing for medical devices, are unique compared with machining and laser metal cutting.
Learn why precision CNC Swiss machining is used in the production of medical electrodes made from MP35N® for electrical signal delivery devices.
In comparing common tungsten uses in 2007 and today, it is clear that tungsten remains one of the most widely used and beneficial of the refractory metals.
Custom bushings that are Swiss machined for use in catheters and other medical devices allow the devices to function at a high RPM while resisting wear.
Precision CNC Swiss machining is often used to produce bone screws and anchors with the features needed for a wide range of orthopedic and dental applications.
The key to calibration tolerance is understanding both what a device is capable of doing and the tolerance to which the device has been calibrated.
Specifying the magnification level and details of how a material surface must be examined helps to ensure that parts will pass inspection and meet your needs.
Learn how the guide bushing and other features of modern CNC Swiss screw machines eliminate deflection to improve efficiency, consistency, and accuracy.
While an automatic lathe can do simple 2-axis cutoff of metal rods and tubes, it is designed for more complex, multi-step machining operations.
Pull rings for medical devices can be cut from 304 grade stainless steel tube or Swiss machined to provide specialty features and use other materials.
The Swiss machine has evolved and improved since the original Swiss lathe was invented, making the modern method an important part of precision CNC machining.
Surface flatness is an indicator of all points along a surface lying in the same plane, with the highest and lowest points within the flatness tolerance range.
To avoid the challenges of verifying OD/ID concentricity, try to use other applicable GD&T symbols in place of concentricity in tubing drawings and designs.
High precision internal grinding methods such as ID grinding and honing are used to achieve smooth finishes and tight tolerances on bore, hole, and tube IDs.
Double disk grinding provides dimensional accuracy for metal part applications that require tight tolerances, parallelism, flatness, and thickness control.
Precision flat lapping and other lapping techniques can be used for small parts requiring tight control of surface finish, flatness, thickness, and parallelism.
Surface finish requirements are among the details that are critical to creating a complete RFQ that will help to optimize for manufacturability.
OD grinding is used to shape the external surface of objects between the centers and excels at removing circular defects and restoring or creating roundness.
The electrochemical grinding process is a highly specialized method that combines surface grinding, chemistry, and fixturing, and has limited applications.
Electrochemical cutting (ECC) combines electrochemical erosion and grinding to produce a burr-free, shiny surface to a tight tolerance of ±0.005” (0.127 mm).
Thin-wheel abrasive cutting is an ideal method for high-volume 2-axis metal cutoff that requires precision, tight tolerances, no burrs, and a smooth end finish.
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Core Capabilities
Precision Cutting
Grinding & Lapping
Polishing
Machining
Finishing